Knowledge Hub

Practical lubrication guidance from our technical team — how to specify, monitor, handle and get the most from every litre.

Understanding Viscosity Grades

Viscosity is the single most important property when selecting a lubricant.

  • SAE grades (e.g. 15W-40) describe engine oil flow: the number before the W is cold-start performance, the second number is viscosity at 100°C.
  • ISO VG grades (e.g. ISO 46, ISO 68) are used for hydraulic, gear and compressor oils, and reference kinematic viscosity at 40°C.
  • A high viscosity index (VI) means the oil thins less as temperature rises — critical for equipment running through wide ambient swings.
  • Too thin and the oil film collapses under load; too thick and you lose efficiency, generate heat and struggle on cold starts.

Base Oils and Additive Systems

Performance comes from the pairing of base stock and additive chemistry.

  • Group I/II mineral oils suit general duty; Group III and PAO synthetics deliver superior oxidation stability and low-temperature flow.
  • Esters and synthetic blends improve film strength and biodegradability — the basis of our marine bio-lubricant ranges.
  • Anti-wear (ZDDP), extreme pressure, detergent, dispersant, anti-foam and corrosion inhibitors each address a specific failure mode.
  • Never top up with an unknown product: incompatible additive packages can drop out of solution and block filters.

Oil Analysis and Condition Monitoring

Used oil analysis turns unplanned breakdowns into scheduled maintenance.

  • Sample at consistent intervals, from the same point, with the equipment at operating temperature.
  • Wear metals indicate which component is degrading — iron from gears and liners, copper from bushings, silicon from dirt ingress.
  • Rising TAN, falling TBN, water content and viscosity drift signal that the oil has reached the end of its useful life.
  • Trending matters more than single readings: three data points reveal a direction, one reveals nothing.

Food-Grade Compliance Explained

NSF H1 registration is the benchmark for lubricants used where incidental food contact is possible.

  • H1 lubricants are formulated from approved base stocks and additives under FDA 21 CFR 178.3570, with a 10 ppm incidental contact limit.
  • H2 products are for equipment with no possibility of contact; 3H products are direct-contact release agents.
  • ISO 22000, HACCP and BRC audits expect documented lubricant registration numbers and segregated storage.
  • Our INDUS-FOODSAFE range covers gear oils, hydraulic fluids, greases, chain oils, white oils and H1 aerosols.

Grease Selection and Compatibility

A grease is a base oil held in a thickener — both halves must match the application.

  • Lithium complex greases offer wide-temperature versatility; calcium sulphonate excels in wet and marine environments; polyurea suits sealed electric motors.
  • NLGI consistency grades run from 000 (fluid) to 6 (block). NLGI 2 is the general-purpose default.
  • Mixing incompatible thickeners — notably polyurea with lithium — can soften the grease and cause bearing purge and failure.
  • Re-grease little and often rather than rarely and heavily; over-greasing churns and overheats bearings.

Storage, Handling and Disposal

Most contamination happens before the oil ever reaches the machine.

  • Store drums indoors, horizontally or under cover, to stop water pooling around the bungs and being drawn in by thermal cycling.
  • Dedicate filters, funnels and transfer pumps by fluid type and colour-code them to avoid cross-contamination.
  • Practise stock rotation: unopened lubricants typically have a shelf life of two to five years depending on product type.
  • Used oil is a controlled waste — collect in sealed, labelled containers and dispose through a licensed recycler.

Frequently Asked Questions

How often should I change my lubricant?

Follow OEM intervals as the baseline, then extend or shorten based on oil analysis results and duty cycle. Severe service — high loads, dust, short trips, water exposure — can halve a nominal interval.

Can I mix two different oils?

Most mineral and synthetic engine oils of the same specification are miscible for emergency top-up, but performance drops to the lower of the two. Never mix hydraulic fluids of different additive types or greases of different thickeners.

What does an OEM approval actually mean?

An approval means the manufacturer has tested and listed that exact formulation. A 'meets the requirements of' claim means the oil is built to the same performance level but has not been formally listed. Warranty terms usually require the former.

Are biodegradable lubricants as durable as mineral oils?

Modern saturated ester bio-lubricants match or exceed mineral oil in film strength and oxidation resistance, and are required in many environmentally sensitive marine and waterway applications.

Where can I find technical data sheets?

Every product listed in our Marine, Construction and Food Grade ranges links directly to its official technical data sheet. For anything else, contact our technical team.

Need application-specific advice?

Our technical team can review your equipment list, operating conditions and OEM requirements, and recommend a consolidated lubricant schedule.

support@roi.com.sg +65 6978 6809